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Wet
type / Dry type manufacturing method |
The current [asphalt pavement guildline (Korea Road
Traffic Association 1998)] introduces wet manufacturing method for drain asphalt
pavement. However, the new technology has adopted European dry manufacturing
method, so as to make it easy and convenient for manufacturing and supplying .
In addition, it meets every quality standard of mixed material.
It is
called drain asphalt, silent asphalt, porous asphalt, High Friction Open Grade
Asphalt or Open Grade Friction Course, Flster asphalt : Whispering Asphalt in
Germany, and Popcorn Mix in USA, because this asphalt contains 20% porosity of
the volume of the mixture. The technology is expected to make further progress
and solve problems still remaining.
The original purpose of the asphalt
was to prevent airplane accidents by quickly removing rainwater from the
pavement of the runaway and thereby prevent slipping. Afterwards, it began to be
applied to highways and its use has aggressively been spreading. The merit of
porosity, which reduces plastic deformation compared to dense asphalt, has been
confirmed from lots of experiences. |
| [Asphalt Surfacings], written by J. C. Nicholls of United Kingdoms
(98), says the asphalt construction method has become indispensable for the
construction of highways. The book describes the reasons as follows. |
| - |
Reduce risk of aquaplaning |
| - |
Reduce traffic noise |
| - |
Reduce spray in wet weather |
| - |
Divers safety and reduce fatigue |
| - |
Reduce glare in night, wet weather |
| - |
Decrease fuel consumption. However, the asphalt mixture, which commands such
merits, is required to have strong adhesiveness with the
aggregate. | |
Description of open grade additive for porous asphalt of many countries ¡á
USA
|
The use of CRM Asphalt (Open Grade Friction Course) - FHWA
standard |
|
Test method |
classification |
Weather Condition |
|
High temp(a) |
Normal temp(b) |
Low temp(c) |
|
nvasion degree 25¡É (0.1 §®) |
Minimum |
25 |
50 |
75 |
|
Maximum |
75 |
100 |
150 |
|
Softening Point(¡É) |
Minimum |
54 |
49 |
43 | |
| a. |
Use in Hot area: |
Average temperature in June 43°C(Maximum) Average temperature in January
above -1°C |
| b. |
Normal temperature area: |
Average temperature in June 38°C(Maximum) Average temperature in January
-9°C ~ -1°C |
| c. |
Cold area: |
Average temperature in June 27°C(Maximum) Average temperature in January
under -9°C |
¡á ENGLAND
| Binder modifiers, including natural or man made fibres,
natural lake Asphalt, natural in latex or powder form synthetic rubber, EVA or
other similar materials, modifiers include any material added to or blended with
the Base Bitumen |
Modified additives? Binder modifiers,
including natural or man made fibres, natural lake asphalt, natural in latex or
powder form synthetic rubber. EVA or other similar materials. modifiers include
any material added to or blended with the base
Bitumen | |
In Europe, fibre has been used to produce
porous asphalt for a long time. I. E., SMA method.
The additive is not
open-graded. However, it remains in the form of minute fiber particles and it is
its advantage. There are many solid test results in Europe and lots of
construction experiences have testified to it since 1996.
Also, rubber
material (natural and synthetic rubber), LDPE,and EVA are put in for increase of
strength, resistance to flowage and durability in porous
asphalt.
[Standard of Modified asphalt for Drain asphalt] from above
complementary items 4 have been quoted from the Standard of Open Grade Asphalt
Association and Road Corporation in Japan and applied to Pre-Mix Type open grade
asphalt mixture. Also, Korea Road Traffic Association took the standards from
the Japanese one and has been applying the standards
Since the new
technology is a dry method just like the SMA method, it cannot be applied by the
standards set in [Korea Road Traffic Association (KRTA)]. The main point is that
the additive used is AP-3 or AP-5, and the construction method is dry-type,
putting it in dry state into the mixer of the hot-mixed asphalt
factory.
So, the main point should move to whether or not it satisfies
the physical property. With the new technology, result of the preliminary test
and test construction of porous asphalt mixture was as follows.
|
Aggregate particle ratio of drain asphalt mixture (Percentage
of passing through weight) |
|
Size of the body |
Standard of KRTA (Maximum particle diameter 13mm) |
Standard of new technology |
test result of Kyoungki hot mixed asphalt |
|
19 §® |
100 |
100 |
100 |
|
13.2 |
92 ¡ 100 |
92 ¡ 100 |
98.2 |
|
9.5 |
62 ¡ 81 |
62¡ 81 |
- |
|
4.75 (NO.4) |
10 ¡ 31 |
10¡ 31 |
28.6 |
|
2.36(NO.8) |
10 ¡ 21 |
10¡ 21 |
18.2 |
|
300§¥ì |
3 ¡ 12 |
3¡ 12 |
- |
|
75¥ì |
2 ¡ 7 |
2¡ 7 |
6.3 |
|
amount of asphalt |
4.5 over |
4.5¡ 5.5 |
4.82 |
|
Quality Standard of Drain asphalt
mixture |
|
Item |
Quality standard of KRTA |
New technology |
test result of Kyoungki hot mixed asphalt |
|
number of Compaction ( both sides) |
50 |
50 |
50 |
|
Gap(%) |
20 over |
15¡ 25 |
17.4 |
|
Marshall stability(§¸) |
500 over |
500 over |
785 |
|
flowage (1/100cm) |
20¡ 40 |
20¡ 40 |
32 |
|
Remaining stability |
75 over |
- |
- |
|
Water permeation modulus(§¯/sec) |
- |
1x 10-2(§¯/sec) |
8x 10-2 |
|
dynamic stability(frequency /HM) |
3000 over |
3000 over |
6650 |
|
Noise reduction |
- |
3¡ 5 dB(A) |
5 |
|
Slip resistance ratio |
- |
increase over 3~10 SN |
10 | |
Modified additive of the new technology, [DAMA] has been
put into dense asphalt mixture (#78 and #67), Also Fiber(VIATOP) has been put
into the normal density SMA instead of [DAMA]. The change of physical property
ratio was tested and results were as below. (Refer to included test results)
|
|
#78 The change of physical property ratio in dense asphalt
mixture and DAMA added asphalt mixture
|
Items |
normal (78) density |
Normal (78) + DAMA |
67 density+DAMA |
|
stability(§¸) |
1199 |
1231 |
1329 |
|
Flowage ratio(1/100§¯) |
33 |
30 |
30 |
|
density(gr/§¨) |
2.389 |
2.384 |
2.351 |
|
|
Yongin Everland(Used Speedway) |
Seoul West Office Danginli area
KangbyunBuklo |
The change of physical property ratio in normal density
SMA with added DAMA
| Item |
SMA density+VIATOP |
SMA density+DAMA |
| stability(§¸) |
629 |
709 |
| flowage(1/100§¯) |
30 |
44 |
| density(gr/§¨) |
2.220 |
2.228 | Therefore, according
to the test result of the new technology modified additive, [DAMA] is
sufficiently adequate for the Standard of KRTA. Also, even when it was used on
another kind of asphalt mixture, the test result showed satisfiable effect on
quality improvement | |
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